General Dynamics Ordnance & Tactical Systems
Production Engineering Intern | Williston, VT | June 2023 - Aug. 2023
During this internship, I worked with the Production Engineering team at General Dynamics Ordnance and Tactical Systems. My role focused on creating and refining assembly models and components to enhance functionality, precision, and maintainability for complex systems, specifically using Creo. This position required a combination of technical problem-solving and precision modeling. ​A significant part of my work involved root cause analysis for production issues and the creation of visualizations to clarify complex assembly processes in maintenance manuals. Additionally, I used Geometric Dimensioning and Tolerancing (GD&T) principles to validate component interactions, ensuring the mechanical reliability and smooth operation of internal mechanisms. Collaboration across various teams was essential to meet design requirements, optimize components, and support new product implementations. The assignments and tasks I completed are as follows:
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- Led the creation of multiple Creo Assembly Models, each consisting of up to 180 individual components.
- Utilized root cause analysis techniques to investigate issues related to rounds clearing
- Actively contributed to a weeklong Maintenance Manual Review Session, ensuring accuracy and user-friendliness
- Customized the Creo Assembly Gun housing to visually illustrate the rounds firing cycle and optimized it for clarity in maintenance manual imagery
- Researched, and came up with a new design (via new material) by utilizing a Weighted Trade Matrix, and then presented findings to the production team
- Conducted tolerance stack-ups to verify screw clearance, ensuring sufficient engagement between new screw threads and connecting material
- Performed tolerance stack-ups to validate pin and gear interactions, ensuring smooth operation under various conditions
- Completed Non-Conformance (NC) and Change Request (CR) paperwork, along with From-To Documentation
- Managed Tool Request forms efficiently to support project needs
- Successfully disassembled a gatling gun housing and barrel assembly for maintenance purposes
- Handled Carrier Belt Assembly and Disassembly tasks
- Conducted testing to ensure components within the gun's interior mechanisms met the required pitch and fit standards
- Gained experience in Geometric Dimensioning and Tolerancing (GD&T) principles
- Delivered formal PowerPoint presentations
GE Appliances
Mechanical Eng. Co-op (Competitive Analysis) | Louisville, KY | Aug. 2023 - Dec. 2023
During this rotation I worked in the Washer Systems section of the Clothes Care unit. My role was competitive analysis. As part of this role my main focus was to test competitor units in order to determine how we could improve comparable GE models. Below I have listed a few of the assignments/tasks I completed during my Co-op:
- Conducted a competitive analysis on TL & FL Smart Dispense Washers
- Developed a Python application that will process Keithley data
- Worked Cross-Functionally to create a CAD model for an LED module
- Executed turnover testing
- Conducted four FL dryer teardowns in support of the Leader Program
- Completed dry load sense testing for GTW585*2
- Participated in the Co-op Design Challenge, where my project focused on washing oddly shaped items
- Contributed to moving units in support of the 2024 TL Refresh/Pre-Piolet & GTW585*2 builds
- Recreated the Competitive Showroom Map and updated Microsoft Access
- Conducted a thorough inventory of 308 lab loads and procured necessary items
- Performed soil testing
- Provided detailed weekly progress reports to enhance team efficiency and project coherency
Great Dane
Manufacturing Eng. Intern | Terre Haute, IN | Jan 2024. - March 2024
During this internship, I worked with the Manufacturing Engineering team at Great Dane, focusing on creating and documenting components essential to production operations. My role centered around the development of SolidWorks parts, assemblies, and detailed drawings for items used on the manufacturing floor that were previously undocumented. In this position, I worked closely with the quality team to address and resolve product issues, such as devising a solution for faulty hinges on semi-trailer doors. Additionally, I developed solutions to improve manufacturing floor efficiency, including creating designs for optimized skirt storage. Working alongside various departments was key to implementing practical solutions that improved production quality and workflow. The specific tasks I completed are as follows:
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- Designed and documented manufacturing floor components using SolidWorks
- Collaborated with the quality team to troubleshoot and resolve hinge issues on semi-trailer doors
- Created solutions to address storage limitations on the production floor, such as designing improved skirt storage
GE Appliances
Mechanical Eng. Co-op (Features & Appearances) | Louisville, KY | May 2024 - Aug. 2024
During this rotation I worked in Range, on an NPI group, more specifically the Features & Appearances team. The focus of this role was creating and refining outward facing parts to be visually appealing and user-friendly, while still aligning with the company's brand and the principles of human-centered design. This involved implementing new features, optimizing performance, and ensuring high-quality through testing and debugging. Collaboration with product managers, designers, and other teams was important to translate user needs into technical requirements and deliver cohesive, well-integrated features. Additionally, staying updated with design and technology trends, and using feedback for continuous improvement were key aspects of the role. Below I have listed a few of the assignments/tasks I completed during my Co-op:
- Conducted sponge, spill, and spray testing to determine plastic housing performance at various inner hole angles
- Utilized 3D printing technology for prototyping and production
- Researched various plastic parts for product development
- Took on the Bare Clip Design Challenge
- Determined optimal port size ratios for the Rosie microphone
- Designed glass hole patterns for the Rosie microphone
- Developed, documented, and submitted IP proposals for two projects
- Conducted tape Loading Analysis